As I still have to finish up the deck and refinish my ChrisCraft hatch, I needed a way to seal up the hole. I had been using tarps slung over the bow, but they get nasty with time due to sun, wind, and rain, but they are not exactly visually friendly to my neighbors. So I had this great idea to make a temporary hatch, but I did not want to screw it down. Thus, out came the epoxy and foam. As stolen from the trash at work, I had a board of half inch foamcore. I cut it to fit over the now round hole in the deck and then made a smaller one to epoxy to it so as not to let it slip from side to side. Combine it with some foam door insulation and a gallon jug of water, and it is not going anywhere and does a good job of sealing up the opening against the rain. It also looks better than a worn out tarp and is easier to …

Otherwise known as PVC. When Flirt was built back in 1963, SailStar used half tubes of Cardboard for underdeck support. These tubes were cut in half lengthwise and then ‘glassed into place. Over time water got into the tubes and turned them into a nasty gooey mess, but the “bump” in the glassfibre they left behind continued to do it’s job of supporting things like the cockpit seats. Moving forwards almost 55 years, I decided to do them one better. Rather than using oak (which is expensive and hard to bend) I went down to the hardware store and picked up some 10 foot long PVC tubes 1 inch in diameter. These I then cut in half lengthwise and then epoxied into place beneath the lazerette deck to help support it and the hatch that is currently in the mail. While only tacked into place with a single layer of ‘glass and epoxy and held up with spring clamps, I will be adding a few layers to these tubes to further “weld” them to the …

Thing are continuing nicely now that it only seems to rain at night. Today I not only got more work done on the foredeck ring, but I scored another wooden hatch on eBay for the lazerette. This one is actually older than Flirt, coming from the bow of a 1950’s Ski boat. Completely restored and looking beautiful, I grabbed it for just under $200 and as it is only about 65 miles from me, it should be here shortly. Of course some changes will have to be made. The hardware will have to be converted over to Bronze and I need a way to secure it from outside the boat, but those are minor issues compared to the hole that already exists in Flirt’s Lazerette. With the hatch measuring 20×22 inches, I had to make the hole longer and then fill it in some to make it more narrow. Overall, a good days work considering I also finished sanding out the lazerette and as a bonus, have a some pictures of the Chris-Craft hatch on …

Flirt originally came with a very nasty foredeck hatch. Even before it rotted and leaked, it was nothing more than a piece of plywood with a lip around it. Even by Flirt’s rough standards, it was a nightmare and did not belong on her pretty little bow. Due to the fact it was a simple square hatch, I needed to modify the deck to fasten down the round Chris-Craft hatch. Previous I showed the rings I made to make it stand slightly proud, now here they are affixed to the deck and the initial patches to the deck made to fill in the corners. First you can see the issue of round hatch on a square hole. The good news is, the Chris-Craft hatch is no larger or smaller than the my Sprite’s original hatch, it is just a different shape. As the deck is also slightly crowned to allow water to run off to the sides, I needed to lightly chamfer the rings so it would sit flush to the deck and still allow …

I know it has been some time since I updated this blog, sadly it has been some time since I got any work on Flirt done. This is not to say I have been idly sitting on my hands, gutting and rebuilding a bathroom got in the way of some prime boat working weather. Thanks to Port Townsend Foundry, I got my hands on replacement “dogs” for my Chris-craft hatch. What Cathy, Pete, and company made for me could almost be worn as jewelry. The middle is the original bent chromed bronze dog. The outer two are fresh from the foundry. Hats off to Cathy, Pete, and company Moving further along in my attempts to seal up Flirt from the weather, I cut two rings from marine grade ply and glued them together, These will make a solid mounting point for the Chris-Craft hatch on the foredeck. It will just be a matter of sanding and shaping the bottom to match the crown of the deck and I can screw, epoxy, and ‘glass it into …

Has finally come to a halt. When It was not cold and nasty out, I was working. I begin to think my boss looks at the weather forecast before deciding what schedule to put me on. When I was working, it was nice and warm, when it was nasty, I was off. So, after getting a couple of days of nice weather, I finally got the cockpit boxed in. I still need to cut out the opening between the cabin and watertank area for a louvered hatch (It’s in the post) it is all epoxied into place and waiting some sanding and painting before it becomes an integrale piece of Flirt. As always, when I fabricate something, it starts with a sheet of foam board: From there comes the plywood that is ready to fit into place with some minor shaving and sanding: And once it is all shaped to fit, it gets epoxied into place: And finally Filleted and encased in epoxy to keep he rot at bay. Soon I will be able to …

One of the things I disliked most about Flirt was her Foredeck Hatch. While perfectly serviceable, it was falling apart and unsafe. In all reality it was just a square hole cut into her deck with a raised lip. The hatch was a piece of ply with a flange to fit over the lip. While it did have a solar vent and hinges, it lacked any way to secure it nor did it have a gasket to seal out even a heavy dew, let alone a boarding sea. The only thing I have against production hatches is their looks. They are very secure, very safe, and very strong, but their moderninity do nothing for Flirt’s 55 year old design. So in all things, I turned to the past to one of the prettiest “production” hatches ever produced. Chris Craft, purveyors of many a fine wooden yacht had a wonderful round hatch on their larger cabin cruisers. Made of bronze and teak, they could be dogged down tight against rubber seal. Their classic looks would be …